We share two manufacturer’s experiences on the impact of managing quality, reject rates, and rework; and four specific ways technology can help reduce reject rates.
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Our Industry 4.0-ready solutions help production managers improve many operational KPIs every day.
Empower employees by providing feedback if jobs are on track right now, in real time!
Operators and Team Leads get real-time notifications if they are on track.
Esprida helps identify the 20% of problems cause 80% of the disruptions.
Get better tools to analyze downtime trends by category and isolate root cause issues.
The challenge is to look at all information at once rather than in isolation, and make a plan with the biggest impact.
Keeping close scrutiny on raw materials, yields, and other costs as it’s the main reason for losing contracts. Market leaders are monitor operations costs in real-time to respond quickly to quality issues.
Production time is lost when machines are running products at suboptimal speeds, or started late resulting in missed production targets and lost output that cost manufacturers millions.
Plants waste millions of dollars in compound and scrap every year due to variation and imprecise specifications.
Alex Rhoades, COO General Lattice
A real-time dashboard of your operations and will help you identify the 20% of problems that cause 80% of cost over-runs.
You don’t need to change any of your equipment or processes.
At Esprida, we take a machine centric approach to give you operational insights you can’t get from your ERP system.
By collecting equipment from your machines and operators we can track different types of down time, operator differences and break down cycle time into its components.
Real-time OEE Alerts & Availability 2-5%
Identify Bottlenecks Faster
Reduce Setup Times
Operator Productivity Increases 1-10%
Reduce
Downtime
3-8%
Reduce cost and waste
Minimize Unproductive labor
Reduce Unplanned downtime
Preventative Maintenance 1-2%
Minimize
Rejects
2-4%
Take my savings potential quiz and get a custom report based on your unique operation, and discover how to start saving money, and improving your operations with better data and better analysis — in as little as an hour.
Sebastian Schumann, Siemens Berlin Factory
